廣溫(wen)機(ji)(ji)械聚(ju)(ju)氨(an)酯彈(dan)性(xing)體(ti)(ti)澆(jiao)(jiao)注(zhu)機(ji)(ji)選型參考(kao)（三）6、清(qing)(qing)洗液(ye)(ye)罐：尺寸：φ267×300，容積(ji)：20升7、真(zhen)空(kong)泵：型號：2×15A旋片式，Y1000L1-4-2.2KW8、壓縮(suo)空(kong)氣(qi)：壓力：0.4-0.8Mpa，供氣(qi)量：0.2-0.4m3/min9、電源(yuan)：三相(xiang)交流(liu)電380V，38-42KW四(si)、工作原理(li)由A、B兩(liang)組(zu)份原液(ye)(ye)，經(jing)(jing)過精(jing)確配比和均勻(yun)混合后(hou)，通過復雜的(de)(de)化學反應及物(wu)理(li)變化而得(de)到PU彈(dan)性(xing)體(ti)(ti)材(cai)料(liao)。即：CPU1、A組(zu)份：經(jing)(jing)脫(tuo)水的(de)(de)低聚(ju)(ju)物(wu)多元醇(chun)與二異(yi)氰酸配合成(cheng)的(de)(de)預(yu)聚(ju)(ju)體(ti)(ti)。2、B組(zu)份：擴鏈劑，一般用MOCA混合均勻(yun)的(de)(de)CPU料(liao)經(jing)(jing)注(zhu)模、固化、脫(tuo)模、后(hou)熟(shu)化、后(hou)便形成(cheng)CPU彈(dan)性(xing)體(ti)(ti)制品(pin)。五、工藝流(liu)程(cheng)A、B二組(zu)份原液(ye)(ye)分(fen)(fen)(fen)別在(zai)攪拌(ban)槽中攪拌(ban)均勻(yun)，并控制至要(yao)求的(de)(de)溫(wen)度，經(jing)(jing)過濾器過濾后(hou)，原液(ye)(ye)分(fen)(fen)(fen)別由兩(liang)臺(tai)計(ji)量泵經(jing)(jing)各(ge)自的(de)(de)管道輸送(song)至澆(jiao)(jiao)注(zhu)的(de)(de)混合室(shi)中，在(zai)特(te)殊結構的(de)(de)攪拌(ban)器高速強烈攪拌(ban)下，使之充(chong)分(fen)(fen)(fen)混合均勻(yun)而噴出(chu)。噴料(liao)后(hou)用清(qing)(qing)洗液(ye)(ye)清(qing)(qing)洗混合室(shi)，以清(qing)(qing)理(li)殘余在(zai)混合室(shi)中的(de)(de)彈(dan)性(xing)體(ti)(ti)殘留物(wu)，再用壓縮(suo)空(kong)氣(qi)將其氣(qi)沖干(gan)凈。上海廣溫(wen)機(ji)(ji)械聚(ju)(ju)氨(an)酯彈(dan)性(xing)體(ti)(ti)澆(jiao)(jiao)注(zhu)機(ji)(ji)品(pin)種齊全(quan)，功能quan mian、安全(quan)高效。湖州電磁加熱彈(dan)性(xing)體(ti)(ti)澆(jiao)(jiao)注(zhu)機(ji)(ji)

上(shang)海(hai)廣溫(wen)機械彈性(xing)體澆(jiao)注機故(gu)障(zhang)(zhang)原(yuan)因及處理方法(fa)（二）1、故(gu)障(zhang)(zhang)現象(xiang)：計量泵(beng)運行但原(yuan)液(ye)(ye)(ye)(ye)不循環(huan)原(yuan)因1.1、料(liao)罐(guan)(guan)(guan)下出料(liao)閥(fa)(fa)關閉(bi)1.2、料(liao)罐(guan)(guan)(guan)下過濾(lv)器堵(du)塞1.3、部(bu)份電(dian)(dian)熱(re)器斷線料(liao)溫(wen)過低(di)，粘度(du)太大1.4、熱(re)風循環(huan)進出口(kou)堵(du)塞泵(beng)吸(xi)入口(kou)真(zhen)空(kong)(kong)度(du)過大處理方法(fa)1）、打開出料(liao)閥(fa)(fa)2）、清(qing)(qing)洗(xi)或(huo)調換過濾(lv)網3）、提高(gao)料(liao)溫(wen)，降低(di)原(yuan)液(ye)(ye)(ye)(ye)粘度(du)4）、降低(di)泵(beng)吸(xi)入口(kou)真(zhen)空(kong)(kong)度(du)2、故(gu)障(zhang)(zhang)現象(xiang)：無法(fa)液(ye)(ye)(ye)(ye)洗(xi)原(yuan)因1.1、清(qing)(qing)洗(xi)劑(ji)罐(guan)(guan)(guan)溶(rong)劑(ji)不足1.2、溶(rong)劑(ji)壓(ya)出壓(ya)力(li)不足1.3、清(qing)(qing)洗(xi)劑(ji)罐(guan)(guan)(guan)予壓(ya)電(dian)(dian)磁閥(fa)(fa)或(huo)單(dan)向閥(fa)(fa)故(gu)障(zhang)(zhang)1.4、液(ye)(ye)(ye)(ye)洗(xi)電(dian)(dian)磁閥(fa)(fa)或(huo)澆(jiao)注頭上(shang)同步電(dian)(dian)磁閥(fa)(fa)故(gu)障(zhang)(zhang)1.5、澆(jiao)注頭上(shang)清(qing)(qing)洗(xi)開關的活塞故(gu)障(zhang)(zhang)1.6、清(qing)(qing)洗(xi)口(kou)止(zhi)(zhi)逆閥(fa)(fa)結死處理方法(fa)1）、補充清(qing)(qing)洗(xi)劑(ji)2）、提高(gao)壓(ya)縮空(kong)(kong)氣壓(ya)力(li)3）、檢查予壓(ya)電(dian)(dian)磁閥(fa)(fa)或(huo)單(dan)向閥(fa)(fa)4）、修(xiu)理或(huo)更換液(ye)(ye)(ye)(ye)洗(xi)電(dian)(dian)磁閥(fa)(fa)或(huo)同步電(dian)(dian)磁閥(fa)(fa)5）、修(xiu)理清(qing)(qing)洗(xi)活塞與(yu)氣缸6）、清(qing)(qing)洗(xi)止(zhi)(zhi)逆閥(fa)(fa)黑龍(long)江彈性(xing)體澆(jiao)注機作用上(shang)海(hai)廣溫(wen)機械高(gao)溫(wen)輸送線設置有提前預熱(re)功能(neng)，可進行定時加熱(re)。

廣溫機(ji)(ji)(ji)(ji)械(xie)兩組(zu)份(fen)加色(se)(se)彈(dan)性體(ti)操作說明書(C版(ban)三）主控頁(ye)面(mian)(mian)此窗口(kou)內主要(yao)顯(xian)示A、B計量(liang)(liang)(liang)泵(beng)(beng)(beng)轉(zhuan)(zhuan)速(su)、機(ji)(ji)(ji)(ji)頭攪(jiao)拌(ban)(ban)(ban)轉(zhuan)(zhuan)速(su)、原(yuan)料(liao)(liao)溫度(du)、烘(hong)箱溫度(du)、當前原(yuan)料(liao)(liao)泵(beng)(beng)(beng)與(yu)風(feng)機(ji)(ji)(ji)(ji)的動(dong)(dong)(dong)(dong)態(tai)工作畫(hua)面(mian)(mian)，并(bing)在此窗口(kou)內還(huan)設(she)置(zhi)有A/B計量(liang)(liang)(liang)泵(beng)(beng)(beng)、A/B風(feng)機(ji)(ji)(ji)(ji)、C/D加色(se)(se)泵(beng)(beng)(beng)、真(zhen)(zhen)空泵(beng)(beng)(beng)、機(ji)(ji)(ji)(ji)頭攪(jiao)拌(ban)(ban)(ban)及清(qing)洗(xi)等(deng)仿真(zhen)(zhen)開關(guan)。如(ru)用(yong)(yong)(yong)戶(hu)需啟動(dong)(dong)(dong)(dong)A/B計量(liang)(liang)(liang)泵(beng)(beng)(beng)時(shi)(shi)，只需點(dian)擊畫(hua)面(mian)(mian)中(zhong)對(dui)應(ying)(ying)(ying)的A/B計量(liang)(liang)(liang)泵(beng)(beng)(beng)電機(ji)(ji)(ji)(ji)，計量(liang)(liang)(liang)泵(beng)(beng)(beng)就(jiu)(jiu)會運(yun)行(xing)，且畫(hua)面(mian)(mian)中(zhong)的泵(beng)(beng)(beng)齒輪(lun)也會實現動(dong)(dong)(dong)(dong)態(tai)旋(xuan)轉(zhuan)(zhuan)。如(ru)需啟動(dong)(dong)(dong)(dong)罐(guan)內攪(jiao)拌(ban)(ban)(ban)，也只需點(dian)擊畫(hua)面(mian)(mian)中(zhong)對(dui)應(ying)(ying)(ying)的A/B攪(jiao)拌(ban)(ban)(ban)電機(ji)(ji)(ji)(ji)即可，當攪(jiao)拌(ban)(ban)(ban)啟動(dong)(dong)(dong)(dong)后(hou)(hou)，畫(hua)面(mian)(mian)中(zhong)對(dui)應(ying)(ying)(ying)的罐(guan)內攪(jiao)拌(ban)(ban)(ban)漿(jiang)會實現動(dong)(dong)(dong)(dong)態(tai)旋(xuan)轉(zhuan)(zhuan)，再次點(dian)擊就(jiu)(jiu)會停止運(yun)行(xing)。C/D加色(se)(se)泵(beng)(beng)(beng)、機(ji)(ji)(ji)(ji)頭攪(jiao)拌(ban)(ban)(ban)、真(zhen)(zhen)空脫(tuo)泡等(deng)功(gong)能(neng)操作同理(li)，點(dian)擊一次其相(xiang)對(dui)應(ying)(ying)(ying)的功(gong)能(neng)便一直處于運(yun)行(xing)狀態(tai)，再次點(dian)擊時(shi)(shi)便可關(guan)閉該功(gong)能(neng)。而真(zhen)(zhen)空脫(tuo)泡、預澆注(zhu)、澆注(zhu)及手(shou)動(dong)(dong)(dong)(dong)清(qing)洗(xi)的運(yun)行(xing)是(shi)根(gen)據用(yong)(yong)(yong)戶(hu)在“系統設(she)置(zhi)”頁(ye)面(mian)(mian)內的設(she)置(zhi)參數來運(yun)行(xing)的，其中(zhong)澆注(zhu)還(huan)分為“工位注(zhu)料(liao)(liao)”與(yu)“連續注(zhu)料(liao)(liao)”，如(ru)用(yong)(yong)(yong)戶(hu)選擇為“工位注(zhu)料(liao)(liao)”時(shi)(shi)，產品的注(zhu)料(liao)(liao)時(shi)(shi)間會根(gen)據當前窗口(kou)所(suo)顯(xian)示的工位號(hao)來進(jin)行(xing)注(zhu)料(liao)(liao)，并(bing)且A/B泵(beng)(beng)(beng)會根(gen)據各工位后(hou)(hou)方的配方號(hao)來改變當前原(yuan)料(liao)(liao)泵(beng)(beng)(beng)的速(su)度(du)，而當前工位號(hao)的注(zhu)料(liao)(liao)時(shi)(shi)間側根(gen)據用(yong)(yong)(yong)戶(hu)在“排量(liang)(liang)(liang)設(she)置(zhi)”內所(suo)設(she)置(zhi)的參數來運(yun)行(xing)。

上海廣溫機械(xie)(xie)彈(dan)性(xing)體(ti)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機機械(xie)(xie)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)加(jia)工方法(fa)(fa)：1、澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機配(pei)備(bei)自(zi)動計(ji)量泵(beng)和混(hun)(hun)合(he)(he)器(qi)，把(ba)預(yu)聚物脫氣后再(zai)與(yu)經(jing)嚴格(ge)計(ji)量的(de)擴(kuo)鏈劑同時輸送到(dao)混(hun)(hun)合(he)(he)器(qi)中(zhong)(zhong)(zhong)(zhong)混(hun)(hun)合(he)(he)均勻，澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)時液料經(jing)過(guo)混(hun)(hun)合(he)(he)器(qi)的(de)澆(jiao)(jiao)(jiao)(jiao)(jiao)口注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)入模(mo)具(ju)中(zhong)(zhong)(zhong)(zhong)，經(jing)硫化(hua)即(ji)得制品(pin)。混(hun)(hun)合(he)(he)器(qi)可(ke)連(lian)續(xu)(xu)或(huo)間斷運轉。并可(ke)使混(hun)(hun)合(he)(he)和注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)射(she)動作同時進(jin)行(xing)。機械(xie)(xie)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)可(ke)連(lian)續(xu)(xu)和間歇進(jin)行(xing)，機械(xie)(xie)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)生(sheng)產(chan)(chan)(chan)效(xiao)率高(gao)、產(chan)(chan)(chan)品(pin)質量穩定，適合(he)(he)于大(da)批量及中(zhong)(zhong)(zhong)(zhong)大(da)型(xing)制品(pin)的(de)生(sheng)產(chan)(chan)(chan)。2、特殊澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)工藝澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)型(xing)聚氨(an)酯彈(dan)性(xing)體(ti)的(de)生(sheng)產(chan)(chan)(chan)一般(ban)可(ke)采用常壓澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)，即(ji)反應混(hun)(hun)合(he)(he)物澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)到(dao)敞口的(de)模(mo)具(ju)中(zhong)(zhong)(zhong)(zhong)再(zai)合(he)(he)模(mo)。常壓澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)過(guo)程中(zhong)(zhong)(zhong)(zhong)，往往容易(yi)混(hun)(hun)入攪拌帶(dai)入的(de)空(kong)氣，使彈(dan)性(xing)體(ti)制品(pin)中(zhong)(zhong)(zhong)(zhong)可(ke)能含有(you)氣泡。對于一些形狀(zhuang)復雜或(huo)不允(yun)許(xu)膠中(zhong)(zhong)(zhong)(zhong)夾有(you)氣泡的(de)制品(pin)，可(ke)將(jiang)模(mo)具(ju)置于大(da)型(xing)真空(kong)室中(zhong)(zhong)(zhong)(zhong)，借澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)壓力注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)模(mo)，邊(bian)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)邊(bian)抽真空(kong)脫泡，這種方法(fa)(fa)稱(cheng)為真空(kong)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)。將(jiang)液體(ti)膠料注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)入模(mo)具(ju)有(you)垂直澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)法(fa)(fa)、傾斜澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)法(fa)(fa)、離心澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)法(fa)(fa)、旋(xuan)轉澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)法(fa)(fa)等，必(bi)須采用合(he)(he)適的(de)方法(fa)(fa)，避免注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)料時混(hun)(hun)入氣泡。上海廣溫機械(xie)(xie)聚氨(an)酯彈(dan)性(xing)體(ti)澆(jiao)(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)(zhu)機各(ge)主料組(zu)份與(yu)輔(fu)料組(zu)份可(ke)自(zi)由組(zu)合(he)(he)任(ren)意選擇。

上(shang)(shang)海廣溫(wen)機(ji)械CPU20H-GF系(xi)列聚氨(an)酯彈性(xing)體澆(jiao)(jiao)注(zhu)(zhu)機(ji)技術參數(shu)(shu)(shu)型號(hao)澆(jiao)(jiao)注(zhu)(zhu)量(liang)(liang)（g/min）A罐(guan)容(rong)積（L）B罐(guan)容(rong)積（L）CPU20H-GF CPU20H-GF CPU20H-GF CPU20H-GF CPU20H-GF-50030-120真空泵型號(hao)：2×15A旋(xuan)片式，Y1000L1-4-3KW，壓縮空氣壓力：4-6kg/cm2，耗氣量(liang)(liang)：0.2-0.4m3/min，機(ji)頭距地面(mian)(mian)高(gao)度（mm）1100-1500.作為(wei)(wei)設(she)(she)備與機(ji)器之(zhi)間的(de)接口，本設(she)(she)備上(shang)(shang)位機(ji)采用(yong)了(le)(le)TGH-63MT,系(xi)列64K色10寸OP漢化(hua)真彩(cai)液(ye)晶屏，在主(zhu)控(kong)操作頁(ye)面(mian)(mian)整體采用(yong)了(le)(le)實(shi)時動態設(she)(she)計，各個(ge)組(zu)件動作進(jin)行了(le)(le)實(shi)時仿真，各個(ge)生產(chan)關鍵數(shu)(shu)(shu)據進(jin)行了(le)(le)實(shi)時反饋，使用(yong)數(shu)(shu)(shu)據現場(chang)一目(mu)了(le)(le)然(ran)。為(wei)(wei)方(fang)便現場(chang)管理(li)及人員操作，在觸(chu)摸屏內(nei)共設(she)(she)有(you)八大主(zhu)菜單，分別(bie)為(wei)(wei)：主(zhu)控(kong)頁(ye)面(mian)(mian)、參數(shu)(shu)(shu)設(she)(she)置頁(ye)面(mian)(mian)、工(gong)位設(she)(she)置頁(ye)面(mian)(mian)、配方(fang)設(she)(she)置頁(ye)面(mian)(mian)、流量(liang)(liang)測試頁(ye)面(mian)(mian)、溫(wen)度設(she)(she)置頁(ye)面(mian)(mian)、輸入監控(kong)頁(ye)面(mian)(mian)及輸出監控(kong)頁(ye)面(mian)(mian)。CPU20H-GF系(xi)列彈性(xing)體澆(jiao)(jiao)注(zhu)(zhu)機(ji)采用(yong)了(le)(le)設(she)(she)備電(dian)器防(fang)護 、設(she)(she)備程(cheng)序(xu)監控(kong)防(fang)護 ，防(fang)錯報警達(da)28條(tiao)。湖(hu)南(nan)彈性(xing)體澆(jiao)(jiao)注(zhu)(zhu)機(ji)技術參數(shu)(shu)(shu)

上海廣(guang)溫(wen)(wen)機(ji)械聚(ju)氨酯彈性(xing)(xing)體澆注機(ji)設備組份間的管道(dao)短(duan)，熱量(liang)損失少，溫(wen)(wen)度控制精確。湖州電磁加(jia)熱彈性(xing)(xing)體澆注機(ji)

上(shang)海(hai)廣溫機(ji)械彈性體(ti)(ti)澆注機(ji)故(gu)(gu)(gu)(gu)障(zhang)(zhang)原(yuan)因及(ji)處(chu)理(li)(li)方法(fa)（四）1、故(gu)(gu)(gu)(gu)障(zhang)(zhang)現象：無(wu)法(fa)氣(qi)(qi)沖(chong)(chong)1.1、空氣(qi)(qi)壓(ya)力不(bu)足1.2、氣(qi)(qi)沖(chong)(chong)電(dian)(dian)磁(ci)(ci)閥(fa)不(bu)良1.3、電(dian)(dian)路(lu)故(gu)(gu)(gu)(gu)障(zhang)(zhang)處(chu)理(li)(li)方法(fa)1）、提壓(ya)縮空氣(qi)(qi)壓(ya)力2）、修理(li)(li)或更(geng)換氣(qi)(qi)沖(chong)(chong)電(dian)(dian)磁(ci)(ci)閥(fa)3）、修理(li)(li)電(dian)(dian)氣(qi)(qi)電(dian)(dian)路(lu)2、故(gu)(gu)(gu)(gu)障(zhang)(zhang)現象：澆注頭(tou)上(shang)混合頭(tou)不(bu)轉動1.1、攪(jiao)拌電(dian)(dian)機(ji)故(gu)(gu)(gu)(gu)障(zhang)(zhang)1.2、梅花(hua)聯(lian)軸(zhou)(zhou)器(qi)打滑1.3、攪(jiao)拌軸(zhou)(zhou)的定(ding)軸(zhou)(zhou)螺釘(ding)未松(song)開1.4、攪(jiao)拌軸(zhou)(zhou)打彎處(chu)理(li)(li)方法(fa)1）、檢查(cha)電(dian)(dian)機(ji)及(ji)變頻器(qi)的電(dian)(dian)路(lu)與報警代(dai)碼(ma)，根據(ju)變頻器(qi)報警代(dai)碼(ma)查(cha)找原(yuan)因。2）、調整梅花(hua)聯(lian)軸(zhou)(zhou)器(qi)定(ding)位(wei)螺絲(si)或更(geng)換聯(lian)軸(zhou)(zhou)器(qi)尼龍(long)墊。3）、松(song)開定(ding)軸(zhou)(zhou)螺釘(ding)4）、更(geng)換攪(jiao)拌軸(zhou)(zhou)湖州電(dian)(dian)磁(ci)(ci)加熱彈性體(ti)(ti)澆注機(ji)

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