運(yun)(yun)動(dong)(dong)(dong)(dong)控(kong)(kong)制(zhi)卡(ka)是(shi)利用(yong)高性(xing)能微處(chu)理器及大規模可編程(cheng)器件實現多個伺(si)服(fu)電機(ji)(ji)的(de)(de)多軸協調(diao)控(kong)(kong)制(zhi)的(de)(de)一(yi)種高性(xing)能的(de)(de)，專(zhuan)門用(yong)來滿(man)足足一(yi)系(xi)列運(yun)(yun)動(dong)(dong)(dong)(dong)控(kong)(kong)制(zhi)需求的(de)(de)（位移、速度、加(jia)速度等），基于PC機(ji)(ji)的(de)(de)上位控(kong)(kong)制(zhi)單元。運(yun)(yun)動(dong)(dong)(dong)(dong)控(kong)(kong)制(zhi)卡(ka)的(de)(de)原(yuan)理是(shi)發(fa)(fa)出連續的(de)(de)、高頻率的(de)(de)脈(mo)(mo)沖串，通(tong)過改變(bian)發(fa)(fa)出脈(mo)(mo)沖的(de)(de)頻率來控(kong)(kong)制(zhi)電機(ji)(ji)的(de)(de)速度，改變(bian)發(fa)(fa)出脈(mo)(mo)沖的(de)(de)數量來控(kong)(kong)制(zhi)電機(ji)(ji)的(de)(de)位置，它(ta)的(de)(de)脈(mo)(mo)沖輸出模式包括(kuo)脈(mo)(mo)沖/方向、脈(mo)(mo)沖/脈(mo)(mo)沖方式等。并(bing)且，依靠(kao)傳(chuan)感器傳(chuan)回的(de)(de)位置反(fan)饋，運(yun)(yun)動(dong)(dong)(dong)(dong)控(kong)(kong)制(zhi)卡(ka)可以實時調(diao)整運(yun)(yun)動(dong)(dong)(dong)(dong)位置，糾正(zheng)傳(chuan)動(dong)(dong)(dong)(dong)過程(cheng)中的(de)(de)誤差，從而做(zuo)到高精度加(jia)工。比如在機(ji)(ji)械(xie)加(jia)工方面，用(yong)電子凸輪(lun)(lun)來代替笨重(zhong)的(de)(de)機(ji)(ji)械(xie)凸輪(lun)(lun)當然是(shi)比較簡單的(de)(de)了。天津運(yun)(yun)動(dong)(dong)(dong)(dong)控(kong)(kong)制(zhi)卡(ka)編程(cheng)

近年(nian)來，電(dian)子制(zhi)造(zao)業(ye)得(de)(de)到迅猛發(fa)展，隨著技術不斷(duan)創(chuang)新，市(shi)場(chang)對電(dian)子元器(qi)(qi)件產(chan)品更(geng)(geng)新、開發(fa)、形成生(sheng)產(chan)能(neng)力(li)速(su)度(du)提(ti)出了(le)更(geng)(geng)高的(de)要(yao)求(qiu)，電(dian)子制(zhi)造(zao)業(ye)越來越趨向自動(dong)化、智能(neng)化，這就要(yao)求(qiu)各類(lei)運(yun)(yun)動(dong)控制(zhi)設備的(de)運(yun)(yun)行效率、操作的(de)便捷(jie)性(xing)(xing)應(ying)進一(yi)步提(ti)高。總線(xian)型運(yun)(yun)動(dong)控制(zhi)器(qi)(qi)摒棄了(le)傳統的(de)脈(mo)沖控制(zhi)方式，而(er)以(yi)現場(chang)總線(xian)通(tong)訊來替代，使得(de)(de)整個系統速(su)度(du)更(geng)(geng)快，性(xing)(xing)能(neng)更(geng)(geng)可靠，穩定性(xing)(xing)更(geng)(geng)好，同時，復雜的(de)配線(xian)變得(de)(de)更(geng)(geng)加簡單，滿足了(le)提(ti)升設備性(xing)(xing)能(neng)的(de)要(yao)求(qiu)。東(dong)莞(guan)博(bo)派智能(neng)推出的(de)ECAT_GAS2系列總線(xian)運(yun)(yun)動(dong)控制(zhi)器(qi)(qi)，支持(chi)Ethercat和Ethernet，普通(tong)電(dian)腦或(huo)者(zhe)筆記本就可以(yi)使用，同時支持(chi)VC++/C#/Labview/QT/Delphi等各種語言使用。武漢(han)固高運(yun)(yun)動(dong)控制(zhi)卡編(bian)程電(dian)子凸(tu)輪還(huan)可以(yi)應(ying)用在象彈簧機(ji)，木工機(ji)械(xie)，自動(dong)涂裝生(sheng)產(chan)線(xian)上，在此不一(yi)一(yi)介(jie)紹。

在(zai)中國自動化市場中，尤(you)其是(shi)在(zai)通(tong)用(yong)(yong)交流伺服產品線(xian)(xian)(xian)上，總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)型(xing)通(tong)訊成為了(le)顯學。各個(ge)伺服廠(chang)家都各自推(tui)出自己的(de)總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)協議（安川(chuan)電(dian)(dian)機Mechatrolink、松下(xia)RTEX、三菱CC-Link等(deng)等(deng)）。這股總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)風(feng)潮由歐美廠(chang)商(shang)刮(gua)起，又由日(ri)系(xi)廠(chang)商(shang)發(fa)揚(yang)光大，并(bing)且在(zai)EtherCAT總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)型(xing)通(tong)訊的(de)應用(yong)(yong)上，外資(zi)、內(nei)資(zi)似乎歷史性地達成了(le)一種(zhong)默契。東莞博派智能科(ke)技有限公司推(tui)出的(de)ECAT_GAS2系(xi)列總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)運動控制(zhi)卡，不僅(jin)支(zhi)持(chi)EtherCAT總(zong)(zong)(zong)(zong)線(xian)(xian)(xian)，還有如(ru)下(xia)特點：1、板卡采(cai)(cai)用(yong)(yong)24V直(zhi)流電(dian)(dian)源供電(dian)(dian)。2、控制(zhi)卡自身(shen)(shen)有32路通(tong)用(yong)(yong)輸(shu)入，采(cai)(cai)用(yong)(yong)光耦隔離，抗干擾(rao)能力強(qiang),數量可(ke)(ke)擴展(zhan)。3、控制(zhi)卡自身(shen)(shen)有16路通(tong)用(yong)(yong)輸(shu)出，可(ke)(ke)直(zhi)接驅動繼電(dian)(dian)器，數量可(ke)(ke)擴展(zhan)。4、控制(zhi)卡支(zhi)持(chi)IO擴展(zhan)，可(ke)(ke)擴展(zhan)至(zhi)2048輸(shu)入/2048輸(shu)出。可(ke)(ke)滿(man)足所(suo)有應用(yong)(yong)場合。5、支(zhi)持(chi)以(yi)太網或者(zhe)串口編(bian)程。6、脈沖(chong)輸(shu)出頻率達2MHz7、控制(zhi)卡支(zhi)持(chi)多個(ge)并(bing)聯使(shi)用(yong)(yong)。8、控制(zhi)卡支(zhi)持(chi)點位(wei)運動、速(su)度控制(zhi)、直(zhi)線(xian)(xian)(xian)、圓弧、連續軌跡插補，支(zhi)持(chi)速(su)度前瞻。硬件捕獲、電(dian)(dian)子齒輪(lun)/電(dian)(dian)子凸(tu)輪(lun)、位(wei)置(zhi)比較(jiao)輸(shu)出。支(zhi)持(chi)PT模式與刀(dao)向跟隨(sui)。

插(cha)(cha)(cha)補(bu)(bu)運(yun)(yun)(yun)動(dong)(dong)插(cha)(cha)(cha)補(bu)(bu)常(chang)見的(de)(de)兩種(zhong)方(fang)式(shi)(shi)是直(zhi)(zhi)(zhi)線(xian)插(cha)(cha)(cha)補(bu)(bu)和圓弧插(cha)(cha)(cha)補(bu)(bu)。插(cha)(cha)(cha)補(bu)(bu)運(yun)(yun)(yun)動(dong)(dong)至少(shao)需要兩個(ge)軸(zhou)參與，進行(xing)插(cha)(cha)(cha)補(bu)(bu)運(yun)(yun)(yun)動(dong)(dong)時，將規劃軸(zhou)映(ying)射到相應的(de)(de)機臺坐(zuo)標(biao)系中(zhong)，運(yun)(yun)(yun)動(dong)(dong)控(kong)制器(qi)根據坐(zuo)標(biao)映(ying)射關(guan)系，控(kong)制各軸(zhou)運(yun)(yun)(yun)動(dong)(dong)，實(shi)現(xian)(xian)要求的(de)(de)運(yun)(yun)(yun)動(dong)(dong)軌跡。插(cha)(cha)(cha)補(bu)(bu)運(yun)(yun)(yun)動(dong)(dong)指令(ling)會存入運(yun)(yun)(yun)動(dong)(dong)緩沖區，再(zai)依(yi)次從運(yun)(yun)(yun)動(dong)(dong)緩沖區中(zhong)取出指令(ling)執(zhi)行(xing)，直(zhi)(zhi)(zhi)到插(cha)(cha)(cha)補(bu)(bu)運(yun)(yun)(yun)動(dong)(dong)全部(bu)執(zhi)行(xing)完。1.直(zhi)(zhi)(zhi)線(xian)插(cha)(cha)(cha)補(bu)(bu)直(zhi)(zhi)(zhi)線(xian)插(cha)(cha)(cha)補(bu)(bu)方(fang)式(shi)(shi)中(zhong)，兩點(dian)(dian)間的(de)(de)插(cha)(cha)(cha)補(bu)(bu)沿著直(zhi)(zhi)(zhi)線(xian)的(de)(de)點(dian)(dian)群來逼(bi)近(jin)。首先假設在(zai)(zai)實(shi)際(ji)輪(lun)廓(kuo)起始(shi)點(dian)(dian)處沿X方(fang)向(xiang)(xiang)走(zou)一(yi)(yi)小(xiao)段(duan)(duan)(duan)(duan)(duan)(給一(yi)(yi)個(ge)脈沖當量軸(zhou)走(zou)一(yi)(yi)段(duan)(duan)(duan)(duan)(duan)固(gu)定距離)，發(fa)現(xian)(xian)終點(dian)(dian)在(zai)(zai)實(shi)際(ji)輪(lun)廓(kuo)的(de)(de)下方(fang)，則(ze)下一(yi)(yi)條線(xian)段(duan)(duan)(duan)(duan)(duan)沿Y方(fang)向(xiang)(xiang)走(zou)一(yi)(yi)小(xiao)段(duan)(duan)(duan)(duan)(duan)，此(ci)時如果(guo)線(xian)段(duan)(duan)(duan)(duan)(duan)終點(dian)(dian)還(huan)在(zai)(zai)實(shi)際(ji)輪(lun)廓(kuo)下方(fang)，則(ze)繼續沿Y方(fang)向(xiang)(xiang)走(zou)一(yi)(yi)小(xiao)段(duan)(duan)(duan)(duan)(duan)，直(zhi)(zhi)(zhi)到在(zai)(zai)實(shi)際(ji)輪(lun)廓(kuo)上方(fang)以后(hou)，再(zai)向(xiang)(xiang)X方(fang)向(xiang)(xiang)走(zou)一(yi)(yi)小(xiao)段(duan)(duan)(duan)(duan)(duan)，依(yi)此(ci)類推，直(zhi)(zhi)(zhi)到到達(da)輪(lun)廓(kuo)終點(dian)(dian)為止。這樣實(shi)際(ji)輪(lun)廓(kuo)是由一(yi)(yi)段(duan)(duan)(duan)(duan)(duan)段(duan)(duan)(duan)(duan)(duan)的(de)(de)折(zhe)線(xian)拼接而成(cheng)，雖(sui)然是折(zhe)線(xian)，但每一(yi)(yi)段(duan)(duan)(duan)(duan)(duan)插(cha)(cha)(cha)補(bu)(bu)線(xian)段(duan)(duan)(duan)(duan)(duan)在(zai)(zai)精度允許范(fan)圍內非常(chang)小(xiao)，那么此(ci)段(duan)(duan)(duan)(duan)(duan)折(zhe)線(xian)還(huan)是可以近(jin)似看做一(yi)(yi)條直(zhi)(zhi)(zhi)線(xian)段(duan)(duan)(duan)(duan)(duan)，這就是直(zhi)(zhi)(zhi)線(xian)插(cha)(cha)(cha)補(bu)(bu)。PLC即(ji)輯控(kong)制器(qi)是種(zhong)專門為在(zai)(zai)工業(ye)環境下應用(yong)而設計的(de)(de)數(shu)字運(yun)(yun)(yun)算操作(zuo)電子(zi)系統(tong)。

2020年基于PC的(de)(de)(de)運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)、控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)、PLC控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)在中國(guo)的(de)(de)(de)市場份額占比分(fen)別為34.6％、37.8％和(he)27.6％，由(you)于對運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)要求越(yue)來(lai)(lai)越(yue)高(gao)，基于PC運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)將逐步超過其他類(lei)型的(de)(de)(de)運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器(qi)，占據越(yue)來(lai)(lai)越(yue)多的(de)(de)(de)市場份額。未來(lai)(lai)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)逐步在智能(neng)化、柔性化升級(ji)發展。在現代傳感技術、網絡技術、云(yun)計算等先進技術的(de)(de)(de)基礎上，利用(yong)人工智能(neng)、大(da)數據以(yi)及系(xi)(xi)(xi)統(tong)(tong)工程等方法和(he)技術，智能(neng)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)已經(jing)深入到運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)各(ge)個(ge)方面，例(li)如模(mo)糊控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)、神經(jing)網絡控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)、解耦(ou)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)等，運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)可以(yi)實現分(fen)析、判斷、推理以(yi)及決策能(neng)力，從而(er)實現制(zhi)(zhi)(zhi)(zhi)造(zao)設備(bei)各(ge)個(ge)部分(fen)的(de)(de)(de)智能(neng)化，并終形成一個(ge)高(gao)度智能(neng)化的(de)(de)(de)、柔性化的(de)(de)(de)機械制(zhi)(zhi)(zhi)(zhi)造(zao)系(xi)(xi)(xi)統(tong)(tong)。東(dong)莞博派智能(neng)科(ke)技有限公司(si)專注于運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)技術研究和(he)通用(yong)運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)軟硬件產品的(de)(de)(de)研發。天津運(yun)(yun)動(dong)(dong)(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)卡編程

運動控制卡在參數設置(zhi)、數據(ju)傳(chuan)輸和(he)遠程監控方面表現(xian)出色。天津運動控制卡編程

2021年(nian)，總(zong)線型(xing)產(chan)品的(de)(de)市場(chang)份額占比過半(ban)(ban)(ban)，其(qi)中(zhong)主要以(yi)EtherCAT協議(yi)為主。這種行業(ye)現狀：一是(shi)(shi)與供應商的(de)(de)市場(chang)份額相關。二是(shi)(shi)因(yin)為作為被國(guo)際半(ban)(ban)(ban)導(dao)(dao)體(ti)(ti)產(chan)業(ye)協會SEMI所支(zhi)(zhi)持(chi)(chi)(chi)的(de)(de)EtherCAT通(tong)訊(xun)協議(yi)，能夠擁(yong)有更(geng)好的(de)(de)開(kai)放性(xing)，有利于(yu)不同廠家(jia)設(she)備(bei)進行配合(he)通(tong)信；三是(shi)(shi)因(yin)為由于(yu)半(ban)(ban)(ban)導(dao)(dao)體(ti)(ti)行業(ye)對設(she)備(bei)的(de)(de)控制(zhi)精度要求很高，PC-based在半(ban)(ban)(ban)導(dao)(dao)體(ti)(ti)設(she)備(bei)中(zhong)的(de)(de)應用逐漸(jian)增多(duo)，并(bing)逐漸(jian)替代了一部分PLC應用，因(yin)此通(tong)訊(xun)協議(yi)上(shang)也(ye)偏向于(yu)更(geng)開(kai)放的(de)(de)EtherCAT協議(yi)。運動(dong)控制(zhi)卡(ka)(ka)(ka)就是(shi)(shi)PC-BASE的(de)(de)，在很多(duo)場(chang)合(he)可以(yi)替代PLC.其(qi)中(zhong)國(guo)內做的(de)(de)比較(jiao)好的(de)(de)運動(dong)控制(zhi)卡(ka)(ka)(ka)廠家(jia)是(shi)(shi)東莞博派智能科技有限公司，他們推出(chu)的(de)(de)ECAT_GAS2系列總(zong)線運動(dong)控制(zhi)卡(ka)(ka)(ka)，支(zhi)(zhi)持(chi)(chi)(chi)EtherCAT同時(shi)具有以(yi)下特(te)點(dian)：1、板卡(ka)(ka)(ka)采用24V直流電(dian)源(yuan)供電(dian)。2、控制(zhi)卡(ka)(ka)(ka)自(zi)身(shen)有32路通(tong)用輸(shu)入，采用光耦隔(ge)離，抗(kang)干擾能力強,數量(liang)可擴(kuo)展(zhan)。3、控制(zhi)卡(ka)(ka)(ka)自(zi)身(shen)有16路通(tong)用輸(shu)出(chu)，可直接驅動(dong)繼電(dian)器，數量(liang)可擴(kuo)展(zhan)。4、控制(zhi)卡(ka)(ka)(ka)支(zhi)(zhi)持(chi)(chi)(chi)IO擴(kuo)展(zhan)，可擴(kuo)展(zhan)至(zhi)2048輸(shu)入/2048輸(shu)出(chu)。可滿足所有應用場(chang)合(he)。5、支(zhi)(zhi)持(chi)(chi)(chi)以(yi)太網或者串口編(bian)程。6、脈沖輸(shu)出(chu)頻率達(da)2MHz7、控制(zhi)卡(ka)(ka)(ka)支(zhi)(zhi)持(chi)(chi)(chi)多(duo)個并(bing)聯使用。8、控制(zhi)卡(ka)(ka)(ka)支(zhi)(zhi)持(chi)(chi)(chi)點(dian)位運動(dong)、速度控制(zhi)、直線、圓弧、連續軌跡插補，支(zhi)(zhi)持(chi)(chi)(chi)速度前(qian)瞻。硬件捕(bu)獲(huo)、電(dian)子(zi)齒(chi)輪/電(dian)子(zi)凸(tu)輪、位置比較(jiao)輸(shu)出(chu)。支(zhi)(zhi)持(chi)(chi)(chi)PT模(mo)式與刀向跟隨。天津(jin)運動(dong)控制(zhi)卡(ka)(ka)(ka)編(bian)程

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